CAT 330D and 336D Excavator Hydraulic System Attachment One Way Flow with Return Filter

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EC-C3
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Hydraulic System - Attachment
330D and 336D Excavator
330D:
NBD1-UP
EDX1-UP
MEY1-UP
336D:
PRF1-UP
WRK1-UP
KKT1-UP
PGW1-UP
©
2009 Caterpillar, All Rights Reserved
Printed in U.S.A.
RENR9886-02
November 2009
One Way Flow with Return Filter (For Hammer Circuits)
COMPONENT LOCATION
Description
Part
Number
Machine
Location
Schematic
Location
Filter Gp - Oil (Hydraulic Return) 188-4140 1 C-6
A
B
C
D
E
F
1234567
A
B
C
D
E
F
1234567
PILOT LINE
DRAIN LINE
MAIN CONNECTOR LINE
Item No.
1
Components List
Return Filter
Description
TRAVEL(L)
TRAVEL(R)
T1
T5
BACK
FWD
BACK
FWD
T2
T4
T6
T3
JLP
JLT
STICK
SWING
OUT
JL1
IN
JL3
R
L
JL2
JL4
BUCKET
BOOM
OPEN
CLOSE
DOWN
UP
JR1
JR2
JR3
JR4
JRP
JRT
Di2
STICK(2)
BOOM(1)
ATCH
BUCKET
TRAVEL(R)
TRAVEL(L)
SWING
STICK(1)
BOOM(2)
Pi2
Pi3
Di3
DST
Di1
HR
T
AL4
aL4
SPi
SDr
SP3
Di4
Pi4
Pi1
BP3
BDr
BPi
BP2
R3
aR5
AR5
BR5
AR2
BR2
(UP)
(OUT)
(IN)
(R)
(L)
(FWD)
(REV)
(FWD)
(REV)
(OPEN)
(CLOSE)
(UP)
(DOWN)
(OUT)
aL3
P
T
A1
A2
B1
B2
SINGLESINGLE
PG
DR
MU
A
B
SWING MOTOR
A
B
C
D
E
F
G
P1
P2
B1
B2
A1
A2
T
P2
Pi1
P1
DR1
DR2
DR3
DR4
DR5
DR6
P-IN
PSA1
PSA2
T-OUT1
T-OUT2
Pi2
HL
IN
OUT
T
PST
bR5
1 2
RP
RT
3
bR2
TT
TP
X
X
PAC
U
FR
RR
PSV
BA4
Pi2
Pi1
Dr1
Di
D0 PS1
PS2
A1
a1
a4
a3
a2
a5
A2
B
L
L1
S
PG
PC
A1
A2 A3 A4 A5 A6 A7 A8
B1 B2
B3
B4
B5
B6
B7
B8
STICK CYLINDER
BOOM
CYLINDER
BUCKET CYLINDER
BOOM
CYLINDER
TRAVEL MOTOR (LEFT) TRAVEL MOTOR (RIGHT)
T1
T1
A
B
A
B
µ
µ µ
µ
aL1 bL1 bR1 aR1
µ
µ µ
µµ
µ µ
µ
BL2 AL2
NO.1
(TRAVEL)
NO.2
(SWING)
NO.3
(LOCK)
AR3
AR4
aR4
BR3
aR3
aR2
aR1
BR1
AR1aL1AL1
BL1
aL2
BL1
AL1
BL3
AL3
bL4 bL3 bL2
bL1 bR4
bR3
BR4
bR1
aR2
DR
DR1
L2
L3
A
B
PRPL
PR
PL
aR3 aR4 bR3 bR4 bL3 bL4 aL2bL2
AL3 BL3
AR3 BR3 AR4 BR4
BL1 AL1 BR1 AR1
(1) FILTER GP
OIL (HYDRAULIC RETURN)
188-4142
HARNESS and WIRE
Electrical Schematic Symbols
1
2
AG-C4
111-7898
L-C12
3E-5179
9X-1123
Component
Part Number
Pin or Socket Number
Part Number: for
Connector Receptacle
Part Number: for
Connector Plug
Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)
Plug
325-AG135 PK-14
Wire Color
Wire Gauge
Receptacle
Pressure
Symbol
T
Temperature
Symbol
Level
Symbol
Flow
Symbol
Circuit Breaker
Symbol
Harness and Wire Symbols
1
1
2
2
Sure-Seal connector: Typical representation
of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.
Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.
Symbols
Symbols and Definitions
Fuse (5 Amps)
5A
T
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has
screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be
disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.
Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the
machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it
opens the contacts of a normally closed reed switch.
Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its
resistance changes to give an indication to the gauge of the temperature or pressure.
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet
when current flows through it. The electromagnet can open or close the switch part of the relay.
Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current
flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.
Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet when
current flows through them. It also has an
internal switch that places the latch coil circuit open at the time the coil latches.
Harness identification code:
This example indicates wire group 325,
wire 135 in harness "AG".
L-C12
3E-5179
Wire, Cable, or Harness Assembly Identification:
Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
harness (C1, C2, C3, ...).
FLUID POWER SYMBOLS
ONE POSITION
TWO POSITION
THREE POSITION
VENTED
PRESSURIZED
RETURN ABOVE FLUID LEVEL
RETURN BELOW FLUID LEVEL
LINES CROSSING LINES JOINING
TWO-WAY
THREE-WAY
FOUR-WAY
SPRING
CONTROL VALVES
RESTRICTION
LINE RESTRICTION
(FIXED)
2-SECTION PUMP
MAIN
AUX.
SPRING
(ADJUSTABLE)
VARIABILITY
LINE RESTRICTION
(VARIABLE)
LINE RESTRICTION
VARIABLE and PRESSURE
COMPENSATED
PRESSURE
COMPENSATION
PUMP: VARIABLE and
PRESSURE COMPENSATED
ENERGY TRIANGLES
HYDRAULIC PNEUMATIC
MEASUREMENT
PRESSURE
TEMPERATURE
FLOW
ROTATING SHAFTS
UNIDIRECTIONAL BIDIRECTIONAL
PUSH-PULL LEVER PEDALGENERAL MANUAL PUSH BUTTON SPRING
MANUAL CONTROL SYMBOLS
HYDRAULIC MOTORS
FIXED
DISPLACEMENT
VARIABLE DISPLACEMENT
NON-COMPENSATED
UNIDIRECTIONAL
BIDIRECTIONAL
HYDRAULIC PUMPS
FLUID STORAGE RESERVOIRS
CROSSING AND JOINING LINES
VALVE ENVELOPES
VALVE PORTS
BASIC COMPONENT SYMBOLS
FLUID CONDITIONER
PUMP or MOTOR
FIXED
DISPLACEMENT
VARIABLE DISPLACEMENT
NON-COMPENSATED
UNIDIRECTIONAL
BIDIRECTIONAL
VALVES
PILOT CONTROL SYMBOLS
RELEASED PRESSURE
EXTERNAL RETURN
INTERNAL RETURN
REMOTE SUPPLY PRESSURE
SIMPLIFIED
COMPLETE
INTERNAL
SUPPLY PRESSURE
ACCUMULATORS
SPRING LOADED GAS CHARGED
SOLENOID
or MANUAL
SOLENOID
and PILOT
SOLENOID and
PILOT or MANUAL
COMBINATION CONTROLS
SOLENOID
SERVO
THERMAL
DETENT
HYDRAULIC AND PNEUMATIC CYLINDERS
DOUBLE ACTINGSINGLE ACTING
BASIC
SYMBOL
SPRING
LOADED
CHECK VALVES
TWO
POSITION
INFINITE
POSITIONING
FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
THREE
POSITION
CROSS
FLOW
PARALLEL
FLOW
INTERNAL PASSAGEWAYS
NORMAL POSITION
A B
P T
A B
P T
SHIFTED POSITION
INFINITE POSITION
CONTROL VALVES
ATTACHMENT
MANUAL SHUTOFF
SHUTTLE PILOT
CONTROLLED
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)
325-AG135 PK-14
Circuit Identification
Number
Wire Color
Wire Gauge
Harness identification code
This example indicates
wire 135 in harness "AG".
325-PK-14
Wire Gauge
Wire Color
Circuit Number
Identification
Wire Number Identification Codes
Current Standard
Previous Standard
Electrical Schematic Example
Hydraulic Schematic Example
325-PK
Wire Color
Circuit Number
Identification
B
A
Wire
Wire
(EXAMPLE VALVE)
Current Standard
Transducer
(Fluid)
Transducer
(Gas / Air)
G
Generator
Electrical Wire
Pressure Switch
M
Electric Motor
Pressure Switch
(Adjustable)
Temperature Switch
Pressure
Symbol
Temperature
Symbol
Level
Symbol
Flow
Symbol
Electrical Symbols (Electrical)
T
MACHINE COMPONENT LOCATION
1

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